Flexible & fully automatic

Our palletising systems stand for top quality and performance. Our portfolio includes multi-shaft palletisers that are used in a wide range of industries and can be optimally adapted to customer requirements. They ensure the quality of your products and provide a high degree of autonomy


The palletising of trays or KLTs on standard floor rollers is also possible as well as the connection to AGVs (automated guided vehicles). AGVs offer the possibility of automating material transports such as pallet stacks. We optimise your processes, supply turnkey systems and are there for you from planning to implementation.


Technical data

  3 shaft 4 shaft 5 shaft 6 shaft
pallet size max. 400 x 600 mm 400 x 600 mm 400 x 600 mm 400 x 600 mm
pallet size min. 300 x 400 mm 300 x 400 mm 300 x 400 mm 300 x 400 mm
pallet weight max. 10 kg 10 kg 10 kg 10 kg
stack height 620 mm 620 mm 620 mm 620 mm
pallet change time max. < 6 s < 8 s < 10 s < 10 s
repeat accuracy +/- 0.05 mm +/- 0.05 mm +/- 0.05 mm +/- 0.05 mm

Multi-shaft palletisers offer many new possibilities

The new IEF-Werner multi-shaft palletisers offer higher autonomy times than conventional varioSTACK systems as well as many other advantages:

  • extension of the autonomy buffer
  • NOK parts can be deposited separately
  • processing of raw and finished parts possible without intermixing
  • mixed operation: several product variants can be processed simultaneously. New product variants can be set up during operation

Extension of the autonomy buffer

A 3-shaft palletiser (carriage loader) has the same capacity as a varioSTACK belt loader but needs less space. With the 3-shaft palletiser you get the same autonomy as a varioSTACK belt loader that needs 4 stacks.


NOK parts can be deposited separately

A second pallet table can be integrated in multi-shaft palletisers. On top of this, NOK parts can be deposited in a separate tray and shaft. This prevents the mixing of good and bad parts.

 

 


Processing of raw and finished parts possible without intermixing

Finished parts can be placed in a separate tray, when integrating a second pallet table.

Raw parts are removed from a tray (table 1).
Finished parts are deposited in a separate tray (table 2).

If fewer finished parts are returned (NOK processing), empty trays can be buffered back in a separate tray. This ensures that only fully loaded trays with finished parts are delivered.

 


Mixed operation

Several product variants can be processed simultaneously. New product variants can be set up during operation. If the multi-shaft palletiser has a second pallet table, a second product variant can be stored in a separate tray.

Variant 1 on table 1,
variant 2 on table 2.

In this way, it is possible to switch between two variants without any loss of cycle time. Expansion with a 5-6 shaft variant is possible.


Presetting during ongoing production

  • a second product can be preset during ongoing production
  • the new product is nserted into an empty shaft
  • the new programm ist assigned to the shaft in the control system